Cleaning

Biokill

Biopharmaceutical Biokill, Liquid Waste Decontamination System. Biokill is effectively sterilization used to destroy all microorganisms including large numbers of bacterial spores. Heat treatment is most effective for sterilizing wastewater that contains high levels of solids. These systems usually have tanks where wastewater is treated at temperatures and pressures typical of autoclaves. Autoclaves may be used for treating small quantities of liquid wastes in laboratories. Large animal facilities and those with high numbers of small animals may require large centralized wastewater treatment systems. Heat treatment systems can also include grinders, storage tanks, and heat recovery systems. Chemical treatment systems can be used successfully in some applications, although they are not as effective in treating wastewater from animal facilities because of potential interference with chemical disinfection by solids in the wastewater.

Things to Consider: Micro-organism species, Biohazard level classification of pathogens (CDC-NIH), Biohazard risk (WHO), Containment level, Validate decontamination procedure, Examine treated material for sufficiency of kill before release, Observe disposal and shipping regulations (OSHA/NIHICDC/EPA), Chemical disinfection, Heat sterilization, Batch or continuous feed, Direct steam injection or indirect heating, Good mixing of chemical additives for defined period, Uniform sterilization temperature for defined period, Negative air pressure for decontamination areas, Provisions for preventing accidental release of untreated material to sewer, Locked effluent drain valve to be opened only when treated batch released, Do chemical disinfection prior to thermal sterilization to reduce hazard of inadvertent effluent release, Automation options, Venting through HEPA filters, Heating of vents to prevent condensation, Odor control, Special treatment options.

  • SPEC #:18633
  • Code:18-16-33

CIP Skids

CIP Skids. CIP (Cleaning In Place) skids are commonly used to mount and support equipment in chemical and pharmaceutical plants where process optimization depends upon efficient, effective cleaning. Most CIP skids are custom designed to be compatible with the equipment mounted on them. It involves integrating features such as spray systems, tank cleaners, nozzles, and seals into the skids, in order to automate the cleaning process.

Things to Consider: Number of solution tanks, Solution tank capacities, Heat exchanger specs, Number and types of pumps, Pump power and electrical requirements, Materials of construction, Dimensions, Weight.

  • SPEC #:18611
  • Code:18-16-11

COP Systems

COP Systems. COP (Cleaning Out Of Place) systems are independent cleaning stations used for cleaning processing equipment brought from other plant locations. Different models are designed to clean such items as component parts, mobile vessels, bins, drums, and other portable equipment for the biotech, pharmaceutical, and other critical processing industries. The systems are self-contained, and, depending upon the application, support inert atmospheres, water or special sprays, sliding doors: any features required for the cleaning requirements of the industrial process.

Things to Consider: Interior dimensions, Exterior dimensions, Materials of construction, Fully drainable and crevice free, Wetted parts materials, Built to guidelines (cGMP/PED/ASME BPE/GAMP4/FDA 21/CFR11/EHEDG), PLC control with touch panel interface, Validation printer, Built-in heaters, Air tight inflatable door seals, Finishes (RA values), Pass through version option, Inverter and tipper options, Steam or electric heating options, Drying to HEPA standards option, Paperless chart recorder option, Static or mobile options, Remote control operation option, ATEX rated version option, Electrical requirements, Warranty.

  • SPEC #:18618
  • Code:18-16-18

Decon Autoclaves

Decon Autoclave: An autoclave is a device that uses steam to sterilize materials by inactivating all bacteria, viruses, fungi, and spores. A decontamination autoclave is used to sterilize medical or biological waste prior to disposal into a municipal solid waste stream. This is an alternative to incineration in some applications.

Things to Consider: Sterilization application factors: Length of time in cycle, Temperature, Contact, Pressure, Steam; Chamber construction, Nickel clad chambers to resist corrosion and pitting, Chamber weldments and doors and jacket to meet requirements of ASME Boiler and Pressure Vessel Code Section IX, Monel or similar doorframe, Microcomputer control system that maintains required documentation and control for good laboratory practice, Controls mounted in such a way that they are not exposed to steam and heat, Information and alarms should be completed messages not requiring manual or chart to decipher, Vessel flood alarm, Steam table deviation alarm, Chamber drain probe alarm, Under temperature alarm, Over temperature alarm, Manual control to run complete cycle in case of power failure, Manual control easily accessible, Tamper proof control with access code to prevent unauthorized programming changes of cycle parameters, Control lock-out switch in door, Mechanical steam pressure lock, Visual chamber pressure gauge, Fail safe mechanical safety features (operate even with total control failure), Steel stand with corrosion protection coating, Stand should meet seismic standards, Maintenance costs, Warranty, Installation requirements and cost, Availability of service representative in area, Adequate plumbing and electricity, Canopy exhaust or other ventilation means.

  • SPEC #:18602
  • Code:18-16-02

Depyrogenation Ovens

Depyrogenation Ovens: These ovens are used to remove pyrogens from drug product containers and solutions, most commonly from injectable pharmaceuticals. Pyrogens are any substances that can cause fever. Temperatures required to break down this substance is in excess of 300 degrees Celsius.

Things to Consider: Capacity, Interior dimensions, Exterior dimensions, Temperature range, Power input, Materials of construction, Insulation, Exterior finish and polish, Temperature uniformity, Digital proportioning controller, Airflow, HEPA filtration to keep process chamber at class 100 quality, Pass-through operation, Automatic door interlock system to prevent unloading until sterilizing and cooling cycles are complete, Forced cooling to shorten cool-down period, Door and loading tracks elevated to allow proper seal at door bottom, Ease of use and maintenance, Side walls and loading tracks easily removable for cleaning, Warranty.

  • SPEC #:18604
  • Code:18-16-04

Glass Washers

Glass Washers: Laboratory glass washers are high-quality, high performance systems designed for use in research-intensive laboratories. These washers automatically clean and dry laboratory glassware, including some plastics, used in universities, biotech, biopharmaceutical, and pharmaceutical analytical and quality control laboratories.

Things to Consider: Washer type (Undercounter or freestanding), Chamber dimensions, Exterior dimensions, Glassware clearance for upper and lower racks, Washing temperature selections, Water consumption for various modes of use, Hot water supply pressure and flow requirements, Distilled water supply pressure and flow requirements, Drain line size, Power requirement, Element power, Max loading power, Shipping weight, Warranty, Accessory availability for special applications.

  • SPEC #:18601

Sanitizing Autoclaves

Sanitizing Autoclave: An autoclave is a device that uses steam to sterilize materials by inactivating all bacteria, viruses, fungi, and spores. Sanitizing autoclaves are found in many medical settings and other places that need to ensure the sterility of objects and surgical tools such as forceps, needle holders, and scalpels.

Things to Consider: Sterilization application factors: Length of time in cycle, Temperature, Contact, Pressure, Steam; Chamber construction, Nickel clad chambers to resist corrosion and pitting, Chamber weldments and doors and jacket to meet requirements of ASME Boiler and Pressure Vessel Code Section IX, Monel or similar doorframe, Microcomputer control system that maintains required documentation and control for good laboratory practice, Controls mounted in such a way that they are not exposed to steam and heat, Information and alarms should be completed messages not requiring manual or chart to decipher, Vessel flood alarm, Steam table deviation alarm, Chamber drain probe alarm, Under temperature alarm, Over temperature alarm, Manual control to run complete cycle in case of power failure, Manual control easily accessible, Tamper proof control with access code to prevent unauthorized programming changes of cycle parameters, Control lock-out switch in door, Mechanical steam pressure lock, Visual chamber pressure gauge, Fail safe mechanical safety features (operate even with total control failure), Steel stand with corrosion protection coating, Stand should meet seismic standards, Maintenance costs, Warranty, Installation requirements and cost, Availability of service representative in area, Adequate plumbing and electricity, Canopy exhaust or other ventilation means.

  • SPEC #:18603
  • Code:18-16-03

Tunnel Washers

Tunnel Washer. A tunnel washer, also called a continuous batch washer, is an industrial laundry machine designed to handle heavy loads. The machine consists of a long metal tube called a tunnel. A huge metal archimedes screw runs down the center of the tunnel, dividing it into pockets. As the screw rotates, linen is forced through the tunnel. Since the screw is made of porous metal, laundry can move through the washer in one direction while water and chemicals are forced through in the other. As a result, the linen moves through pockets of progressively cleaner water and fresher chemicals. Soiled linen continuously goes into one end of the tunnel while clean linen moves continuously out of the other.

Things to Consider: Belt width, Tunnel inside dimensions, Overall dimensions, Length, Dryer section option dimensions, Spray header design, Solution strainers design, Automatic temperature regulation and guaranteed temperature phases, Safety features and certifications, OSHA-style emergency stop buttons at operator control panel and machine exit, Magnetic safety switches on doors, Electrical components UL listed and/or approved, Fault conditions have to identified (Emergency stop/Door open/Heat fault/Fill fault), Automatic ball valves under pneumatic control, Electric-motor-operated ball valves not acceptable, Automtic water ans steam control valve direct-operated pneumatic, Pilot-operated solenoid valves or any valve with diaphragm-type sealing system not acceptable, Microprocessor control design, Controls in accordance with NEMA/UL/NEC standards, Insulated exterior with 2 inches of rigid insulation covered by stainless steel jacket, Positve door gasketing, Welded construction below overflow level, Materials of construction, Electrical requirements and power, Steam fittings/pressure range/flow rate, Condensate fittings, Hot water fittings/temperature range/flow rate, Drain fittings/temperature range/flow rate, Exhaust vent fittings/ temperature and humidity range/flow rate, Compressed air fittings and pressure rating, Air flow rate, Cold water fittings/pressure, Shipping weight, Operational weight, Cage capacity, Wash and rinse tank capacities, Heat radiation rates from washer ends and sides.

  • SPEC #:18625
  • Code:18-16-25

 

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